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DRESS MAKING - CITS



           LESSON 51 (4) : Ergonomics




            Objectives

           At the end of this lesson you shall be able to
           •  know about ergonomics and its aspects
           •  understand the importance of ergonomics in garment industry.


           Definition of ergonomics

           Ergonomics (Greek: Ergon = work + Nomos = custom, law) is an interdisciplinary scientific approach to problems
           of adjusting work to humans, aiming to increase productivity, i.e. working efficiency, work safety, and humanization
           of human labor.

           The goal of ergonomics is to be studied and adapted to conditions of work, means of work, work process, and
           the product as a result of human work from the psychological, physiological and anatomical aspects, instead of
           adjusting a worker to the needs of a job.
           Adaptation of work to humans has the following three aspects:
           i  Adjustment of machines  and tools, which  should  be  designed,  constructed  and  shaped,  thus respecting
              human anatomical, physiological, psycho-physiological, and psychosocial characteristics, i.e. capabilities and
              limitations.
           ii  Adjustment of working methods with respect to body positions and movements, allocation of work, i.e. work
              operations and  their arrangement, organization  of  resources for  work (work objects and tools) and, work
              organization (machine layout and synchronization of transport) so that the selected method of work with the
              least stress and fatigue should give the maximum effect.
           iii  Adjustment of working  environment,  with  regard  to objective physical  conditions,  using  their  optimum
              arrangement, to provide a sense of comfort while performing work that affects the work efficiency.
           Ergonomic design of workplace in garment industry
           If the work environments in the garment manufacturing industry are unhealthy and unsafe for workers, it might
           result in several health problems.  Therefore, it is important to  analyze each workplace  in the production of
           garments and find a way on how to reduce the health problems of workers to a minimum with maximum increase
           of productivity.

           Ergonomics in the storage of textile materials
           Warehouse is the space for the storage of textile materials where they can be taken in and saved from various
           physical and atmospheric influences until they are delivered into production or a cutting room. The storage of
           textile materials is a very responsible operation because improper storage, weather conditions, negligence or
           improper manipulation all lead to ruining and destroying supplies. Textile materials are large investments for
           garment manufacturers and bad storage might result in big losses.
           Ergonomic workplaces in garment manufacture preparation
           The task of preparing the production is to determine all the circumstances of production so the process can be
           carried out normally, with no improvisation. Preparation of production includes constructional, technological and
           operational preparation.
           Technological preparation includes determining the technological process, the selection of machines, tools and
           determining the material quality.
           Operational preparations include developing plans for individual production facilities, determining the amount of
           material, determining the time of manufacture, the production of necessary documents and so on.
           Ergonomics in cutting room
           In the technological process of clothes cutting, lifting, transferring and putting of textile bundles on the cutting
           tables or on the machine for laying of cutting layers are considered to be the most difficult physical tasks.



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