Page 184 - CITS - Welder - Trade Practical
P. 184

WELDER - CITS


          EXERCISE 46 : Pipe joints



            Objectives
           At the end of this exercise you shall be able to
           •  explain the advantages of welded pipes
           •   state different methods of pipes welding
           •   explain the types of pipe joint and pipe welding positions
           •   describe the methods of welding pipes in ‘1G’ position.

           Job Sequence

           Specification of Pipes

           •   In a pipe its size is measured by nominal diameter (or) nominal outside diameter (OD).
           •   It is also mentioned as nominal pipe size (NPS).
           •   Pipe is normally used to transport gases or liquids in a process.
           •   Tube is normally used for standard purpose and it is mentioned as outside diameter and its wall thickness as
              tube.
           •   As per Indian standard 1161-1998, it is specified as steel tubes of nominal force, and thickness having outside
              diameter in mm under light, medium and heavy class. Refer Table 1 as per IS 1161:1998.

           Welded pipe joints
           •   Pipes of all types and sizes are used in great deal today in transporting oil, gas, water etc. They are also used
              extensively for piping systems in building, refineries and industrial plants.

           Advantages of welded pipe
           Pipes are mostly made of ferrous and non-ferrous metals and their alloys. They possess the following advantages.
           –   Improved overall strength.
           –   Ultimate saving in cost including maintenance.

           –   Improved flow characteristics.
           –   Reduction in weight due to its compactness.
           –   Good appearance.
           Method of pipes welding
           The following are the methods of pipe welding by arc.
           –   Metallic arc welding

           –   Gas metal arc welding
           –   Tungsten inert gas welding
           –   Submerged arc welding
           –   Carbon arc welding

           All these methods, except carbon arc welding are commonly used and the choice of welding depends upon the
           size of the pipe and its application.
           Types of pipe joints

           1  Butt joint
           2  ‘T’ joint





                                                           167
   179   180   181   182   183   184   185   186   187   188   189