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WELDER - CITS



           In the case of joints which are not free to expand i.e., restrained joints and in joints in which there is a stress
           already present before welding, the residual stresses will be more after cooling of the joint. If these residual
           stresses are not removed after welding, then the joint will fail or distort when they are put into use or the joint is
           machined or the joint is subjected to dynamic loading.
           To avoid the above problems a welded job is usually either normalised or annealed or stress-relieve
                                                        TABLE 2
                                     Preheating temperatures for plain and alloy steels
                                           Approximate composition            Recommended preheating
                                           (percentage)                       temperature
                                           % Carbon                           °C               °F

            PLAIN CARBON STEELS            C                                  Up to 95         Up to 200
            Plain carbon Plain carbon Plain   Below 0.20                      95 to 150        200 to 300
            carbon Plain carbon            0.20 to 0.30                       150 to 280       300 to 500
                                           0.30 to 0.45                       260 to 425       500 to 800
                                           0.45 to 0.80
            CARBON MOLYBDENUM              C               Mo                 150 to 260       300 to 500
            STEELS                         0.10 to 0 .20   0.50               200 to 315       400 to 600
            Carbon molybdenum              0.20 to 0.30    0.50               260 to 425       500 to 800
            Carbon molybdenum              0.30 to 0.35    0.50
            Carbon molybdenum
            MANGANESE STEELS               C               Mn        Si       150 to 260       600 to 900
            Silicon structural             0.35            0.80      0.25     150 to 260       Usually not
            Medium manganese               0.20 to0 .25    1.0 to             200 to 425       required
            SAE T 1330                     0.30            1.75               260 to 425
            SAE T 1340                     0.40            1.75               315 to 480
            SAE T 1350                     0.50            1.75               Usually not
            12% Manganese                                  1.75               required
                                                           1.25
            NICKEL STEELS                  C               Ni                 Up to 150        Up to 300
            SAE 2015                       0.10 to 0.20    0.50               95 to 150        200 to 300
            SAE 2115                       0.10 to 0.20    1.50               95 to 200        200 to 400
            2”% Nickel                     0.10 to 0.20    2.50               95 to 260        200 to 500
            SAE 2315                       0.15            3.50               95 to 260        200 to 500
            SAE 2320                       0.20            3.50               150 to 315       300 to 600
            SAE 2330                       0.30            3.50               200 to 370       400 to 700
            0SAW 2340                      0.40            3.50
            LOW CHROME                                     Cr                 0 C              0 F
            MOLYBDENUM STEELS              C               2.0       Mo       200 to 315       400 to 600
            2% Cr. ”% Mo                   Up to .15       2.0       0.5      260 to 425       500 to 800
            2% Cr. ”% Mo                   0.15 to 0.25    2.0       0.5      260 to 370       500 to 700
            2% Cr. 1% Mo                   Up to 0.15      2.0       1.0      315 to 425       600 to 800
            2% Cr. 1% Mo                   0.15 to 0.25              1.0

            MEDIUM CHROME                  C               Cr        Mo       260 to 425       500 to 800
            MOLYBDENUM STEELS              Up to 0.15      5.0       0.5      315 to 480       600 to 900
            5% Cr. ”% Mo                   0.15 to 0.25    5.0       0.5      315 to 480       600 to 900
            5% Cr. ”% Mo                   0.15 Max.       8.0       1.0
            8% Cr. 1% Mo
            PLAIN HIGH                     C               Cr                 150 to 260       300 to 500
            CHROMIUM STEELS                0.10            13.0               150 to 260       300 to 500
            12 to 14% Cr TYPE 410          0.10            17.0               150 to 260       300 to 500
            16 to 18% Cr TYPE 430          0.10            26.0
            23 to 30% Cr TYPE 446


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                                         CITS : C G & M - Welder - Lesson 33 - 43                                                                               CITS : C G & M - Welder - Lesson 33 - 43
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