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ELECTRICIAN - CITS




           EXERCISE 64 : Design Simple circuit containing power
                                     diode & power transistor


           Objectives

           At the end of this exercise you shall be able to
           •  design circuit diagram of 12V,3A DC power supply
           •  test the components
           •  assemble the circuit of general-purpose PCB
           •  test the power supply.

           Requirements

           Tools/Equipments/Instruments
           •  Side cutting pliers (150mm)       -1 No.         •  Rectifier Diode (SB 550)        - 4 Nos.
           •  Combination pliers (150mm)            -1 No.     •  Zener Diode (12V, 1N4742A)      - 1 No.
           •  Electrician knife (75mm)          -1 No.
           •  Tweezer (75mm)                    -1 No.         •  Heat Sink                       - 1 No.
           Materials/Components                                •  Resistor (680 ohm)              - 2 Nos.
           •  Stepdown transformer (230V/15V)    - 1 No.       •  Capacitors (5000μF, 50V)        - 2 Nos.
           •  NPN Power Transistor (2N3055)     - 1 No.        •  Capacitors (0.01μF,20V)         - 1 No.
                                                               •  General purpose PCB             - 1 No.

            Procedure

           TASK 1 : Design circuit diagram of 12V,3A DC power supply
           1  Calculate power output P = V X I , =12 X 3 = 36 watts.

           2  Select a suiTable transformer. [considering the output DC of 12V, transformer of 15V,5A is selected, which will
              supply the losses too]
           3  Select diode for rectification, which should handle 3A.  [SB550 is a Schottky power diode which can handle
              50V and 5A]
           4  Select a regulator diode for the circuit and assess. [A 12V Zener (1N4742A)can regulate 12V,however can not
              act as a current source due to its power limitation]
           5  Select a power transistor to amplify current. [Common base power transistor 2N3055 can handle 5A, refer
              Fig 1]

           6  Select a current limiting resistor to zener regulator and current to base of the transistor. [For 1N4742A the
              standard test current is 21mA for 1 watt. To limit current to safe value 680ohms can be used. (DC rectified
              expected 21V approx. and 12V, effectively give 9V drop across resistor.)]

           7  Draw the circuit diagram. (Fig 2)




















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