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ELECTRICIAN - CITS



           EXERCISE 98 : Test and service protective devices,

                                     control panel etc

            Objectives

           At the end of this exercise you shall be able to
           •  list the control panel components
           •  test the control panel components.

           Requirements

           Tools/Instruments                                   Materials
           •   Trainees kit                   - 1 Set          •   Push button red /green          - 1 each
           •   Scriber 100 mm                 - 1 No.          •   Indicator lamp with holder      - 1 each
           •   Hacksaw frame with blade- 300 mm - 1 No.           (red, yellow, blue)
           •   Hand drilling machine 6mm capacity - 1 No.      •   MCB 4 Pole 16A , 415V           - 1 No.
                                                               •   Race ways
                                                                                                   - 1 m
           •   HSS Drill bit 6mm & 4mm        - 1 No.each      •   DIN rail                        - 1 m
           •   Round nose plier 150 mm        - 1 No.          •   G - channel                     - 2 m
           •   Crimping tool 200 mm           - 1 No.          •   Wire clips                      - as reqd.
           Instruments/Equipments                              •   Terminal connectors             - as reqd.
                                                               •   Wire ferrule
                                                                                                   - as reqd.
           •   Digital multimeter              - 1 No.         •   Grommets                         - as reqd.
           •   Megger 500V                     - 1 No.         •   Lug/thimble                    - as reqd.
           •   Contactor 4 pole, 16A,240V      - 1 No.         •   Cable binding straps and buttons   - 10 m
           •   Thermal overload relay 10A, 415V    - 1 No.     •   Nylon cable ties               - 15 Nos.
           •   Remote station                   - 1 No.        •   PVC 1.5 sq mm copper cable 660V - as reqd.
           •   Over load relay 15A, 415V       - 1 No.            (red, black, yellow, blue, green)
                                                               •   Assorted size bolt & nut       - as reqd.

            Procedure

           TASK 1:
           1  Note the specification of various panel board accessories (refer Table 1 for guidance)
           2  Identify the power circuit accessories

           3  Identify the control circuit accessories
           4  Identify the indicating circuit accessories.
                                                           Table 1

              Sl No.               ITEMS                                  SPECIFICATION
            1          MCB                             1P,2P,3P,4POLE
            2          Push button                     Red, green

            3          Push button element              NO & NC type
            4          Selector switch                 Maintained type, Momentary (2 position, 3 position)
            5          Indicator lamp                  LED type & filament lamp type (Green, red, yellow, blue,
                                                       amber)
            6          Slotted wire duct               50 mm X 35 mm

            7          Din rail (Making material cold   35 mm
                       rolled carbon steel with zinc plated
            8          Cable Tie                       80 mm,100mm,150mm,200mm etc



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