Page 277 - CITS - Electrician - Trade Practical
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ELECTRICIAN - CITS





            Sl.No.     Complaints                       Causes and remedies
            1          Machine not Swiching “ON”        I   Check for open connection and rectify the same I Check
                                                          the incoming supply
                                                        III Check the fuse on the machine
                                                        IV Check the motor windings and repair of minor repairs can
                                                          be carried out, if needed send it for repairs/rewinding for
                                                          internal open circuit.
                                                        V Check the speed  governing starting switch, repair  or
                                                          replace with a new switch.
            2          Water not filling up in the washing  I   The inlet pipe is chocked. Open the inlet valve, clean it and
                       drum                               reconnect it using water proofing teflon tape
                                                        I   Check incoming water supply and replace the same.

            3          Water  does not  drain out  of  the  I   Check the timer working. The timing mechanism at pre-
                       wash drum                          deter- mined times set on the timer have been closed or
                                                          clogged - if possible, repair it.Otherwise replace the timer
                                                          with a new one.
                                                        I     The timer may be okay but the switch  may be stuck
                                                          -replace the switch.


            4          Machine does not switch ‘OFF’ after I   Check the timer working. The timing mechanism at pre-
                                                          deter- mined times set on the timer have been closed or
                                                          clogged - if possible, repair it.Otherwise replace the timer
                                                          with a new one.
                                                        II  The timer may be okay but the switch may be stuck -replace
                                                          the switch.

            5          Machine  becomes ‘ON only for  I   The timer setting may be incorrect;set the timer properly.
                       a very short duration and then  II   The speed governor switch may be faulty; dismantle the
                       switches off                       motor and repair the same,  If  possible, or replace the
                                                          starting speed governor swivel mechanism.
                                                        III  The running winding impedance could have increased due
                                                          to open circuit and insulation failure. Check the running
                                                          winding impedance and rewind the motor, if necessary.
            6          The machine is noisy             I  Check the balancing of the drum and correct the same if
                                                          found off balance.
                                                        I    The  motor  shaft  pulley/drum  driver pulley may  be
                                                          loose,tighten the same.
                                                        III The belt of the machine drive might have loosened thus
                                                          giving play.
                                                        IV  Check the bearings of the motor, replace the worn out or
                                                          grease the same using the recommended grease.
                                                        V  Check all rubber bushings that are used in the machine
                                                          for absorbing mechanical vibration, and replace, if found
                                                          spoilt or missing.
            7          The machine gives shock          I Isolate the machine from the spply and carry out megger
                                                        test I If there is an insulation failure found in the plug, isolate
                                                        the
                                                        motor and check the winding with body.
                                                        III If winding insulation failure is detected, send the motor for
                                                        rewinding.
                                                        IV If insulation failure is detected, trace the complete wiring
                                                        of the machine and locate the faulty or leaky insulation area.
                                                        V Replace the complete wire that is found faulty





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                                    CITS : Power - Electrician & Wireman - Exercise 101
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