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ELECTRICIAN - CITS



           EXERCISE 21 : To carry out Electrical wiring on PVC

                                     casing capping & PVC conduit pipe


            Objectives

           At the end of this exercise you shall be able to
           •  make layout diagram & draw wiring diagram
           •  selection of electrical wiring accessories and protective devices
           •  carry out electrical wiring, fixing of electrical accessories & termination
           •  testing of electrical wiring installation and connecting to main supply.

           Requirements

           Tools/Equipments
           •  Combination Plier 165mm, insulated  - 1 No.      •  DP switch 16 A, 250V             - 1 No.
           •  Screw Driver 150mm, insulated stem  - 1 No.      •  SP switch 6 A, 250V, Non modular  - 3 Nos.
           •  Connector screw driver 150mm,                    •  2 way switch 6 A, 250V, Non
              insulated stem                    - 1 No.           modular                          - 3 Nos.
           •  Neon Tester 75mm, 500 V           - 1 No.        •  Lamp holder 6 A, 250V,
           •  Electrician knife Insulated       - 1 No.           batten type                      - 3 Nos.
           •  Ball peen hammer 0.5 Kg           - 1 No.        •  PVC gang box 1 way, Non modular  - 3 Nos.
           •  Bradawl Steel, 150mm              - 1 No.        •  PVC round block 25mm             - 3 Nos.
           •  Steel rule 30cm                   - 1 No.        •  PVC conduit pipe & accessories
           •  Try square                        - 1 No.           19mm                             - as reqd.
           •  Hacksaw with frame 250mm          - 1 No.        •  PVC casing capping &
           •  Multimeter Digital, 3  digit      - 1 No.           accessories 1 inch                             - as reqd.
                                1/2
           •  Megger 500 V                      - 1 No.        •  Teak wood wiring board 4’ x 4’         - 1 No.
                                                               •  GI saddle with base 19 mm              - as reqd.
           Materials                                           •  Wood screws Assorted size              - as reqd.
           •  PVC copper wire 1.5 sq.mm                - 1 Coil

            Procedure

           TASK 1: Carry out PVC conduit pipe wiring

           1   Make the wiring layout on teak wood wiring board and draw the wiring diagram.
           2   Fix the PVC conduit pipes with saddles on wiring board as per wiring layout
           3   Fix the PVC round blocks and gang box as per No. of switch & light points of wiring diagram.
           4   Draw / insert the wires into the PVC conduit pipe with GI fish wire as per wiring diagram.
           5   Fix the electrical accessories viz- DP switch, SP switches and lamp holders after making end connections as
              per wiring diagram.


           TASK 2: Carry out PVC casing & capping wiring
           1  Make the wiring layout on teak wood wiring board and draw the wiring diagram.
           2   Fix the PVC casing capping with wood screws on wiring board as per wiring layout.
           3   Fix the PVC round blocks and gang box as per switch & light points of wiring diagram.
           4.  Draw the wires in the PVC casing as per wiring diagram.

           5   Once all wires are drawn, close the casing with capping by gently tapping.
           6   Fix the electrical accessories viz- DP switch, SP switches and lamp holders after making end connections as
              per wiring diagram.



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