Page 215 - Electrician - TT (Volume 1)
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ELECTRICIAN - CITS




                                                         Chart 1
                                           Troubleshooting chart for DC motors
                     Symptoms                         Cause                                 Remedies
             Motor will not start       a)  Open circuit in starter.         a)  Check for open starting
                                                                               resistor,
                                        b)  Low or no terminal voltage.      b)  Check the incoming voltage
                                                                             with name-plate rating and
                                                                               correct the supply voltage.
                                        c)  Bearing frozen.                  c) Recondition the shaft and
                                                                               replace the bearing.
                                        d)  Overload.                        d)  Reduce the load.
                                        e)  Excessive friction.              e)  Check the bearing lubrication to
                                                                               make sure that the oil is sufficient
                                                                               quantity and of good quality.
                                                                               Disconnect motor from driven
                                                                               machine and turn motor by hand
                                                                               to see if trouble is in motor.
                                                                               Strip and reassemble motor; then
                                                                               check part by part for proper
                                                                               location and fit. Straighten
                                                                               or replace bent Shaft.

             Motor stops after running    a)  Motor is not getting power.    a) Check voltage in the motor
             short time                                                        terminals: also fuses and
                                                                               overload relay. Rectify the defect.
                                        b)  Motor is started with weak or no   b)  If adjustable-speed motor, check
                                                                               field.the rheostat for correct
                                                                               If correct, check the condition of
                                                                               rheostat. Check the field coils for
                                                                               open winding. Check the wiring
                                                                               for loose or broken condition
                                        c) Motor torque insufficient to drive    c)  Check the line voltage with name
                                                                               load. plate rating. Use larger
                                                                               motor or one with suitable
                                                                               characteristic to match the load.
             Motor runs too slow        a)  Line voltage too low.            a)  Rectify the supply voltage or
             under load.                                                       under load check and remove any
                                                                               excess resistance in supply line,
                                                                               connections or controller.

                                        b)  Brushes ahead of neutral plane.   b)  Set brushes on neutral plane.
                                        c)  Overload.                        c)  Check to see that load does not
                                                                               exceed allowable load on motor.

             Motor runs too fast        a)  Weak field.                       a)   Check for resistance in shunt-
             under load.                                                          under load field  circuits.
                                                                                  Check for grounds.

                                        b)  Line voltage too high.            b)   Correct high voltage condition.
                                        c)  Brushes are out of neutral plane.   c)   Set brushes on neutral plane.










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                                    CITS : Power - Electrician & Wireman - Lesson 30-37
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