Page 13 - CTS - Mechanic Diesel - TP

CONTENT

Ex. No. Table of Contents Page No.

Module 1: Work Shop Maintenance

1.1 Practice 5S techniques 1
1.2 Safety precautions to be followed in the auto shop 6
1.3 Maintenance of garage equipments in the work shop 8
1.4 Preventive maintenance of a light motor vehicle 14

Module 2: Engine System
2.1 Perform vacuum test 17

2.2 Perform compression test 18
2.3 Carry out cylinder leakage test 19
2.4 Measure the cubic capacity of an engine 20
2.5 Removing the accessories from the engine 22
2.6 Remove the check the vibration damper 23

2.7 Removing and checking the camshaft 24
2.8 Removing the cylinder head from the engine 26
2.9 Practice on removing rocker arm assembly and manifolds 28
2.10 Practice on removing the valves from the cylinder head 29
2.11 Inspection of valve assembly components 30

2.12 Checking valve seat and valve guide 32
2.13 Assembling the cylinder head 33
2.14 Check valve leakage and overhauling rocker arm assembly 35
2.15 Refit the cylinder head, manifolds and adjusting valve tappet clearance 37
2.16 Practice on removing oil sump and oil pump 39
2.17 Practice on removing piston with connecting rod assembly 41
2.18 Practice on removing and measuring the piston 42
2.19 Measure the clearance of piston, ring and big end bearings 44
2.20 Check connecting rod for bend and twist 46
2.21 Overhauling of crankshaft 48
2.22 Inspect the flywheel and spigot bearing 53
2.23 Practice on cleaning and checking the cylinder blocks 55
2.24 Measure the cylinder bore taper, ovality and flatness 56
2.25 Assembling the crank shaft, piston and connecting rod assembly 58

2.26 Practice on checking and setting variable valve timing 61
Module 3: Intake and exhaust systems
3.1 Servicing air filter/cleaner 64

3.2 Service throttle body assembly 66

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