Page 14 - CTS - Mechanic Diesel - TP

Ex. No. Table of Contents Page No.

3.3 Overhauling the turbo charger 67
3.4 Checking the exhaust system in engine off mode 72

3.5 Servicing the exhaust system 73
3.6 Checking the exhaust system in engine running mode 75
3.7 Check catalytic converter 76

Module 4: Fuel Supply System (Petrol)
4.1 Servicing the fuel tank and fuel lines 77
4.2 Overhauling AC fuel pump 79

4.3 Overhauling carburettor 81
4.4 Replacing fuel filter element (petrol) 84
4.5 Tuning carburettor 85
Module 5: Fuel Supply System (Diesel)

5.1 Servicing dry and wet air cleaner and charge air cooler 86
5.2 Servicing the fuel tank and fuel lines 88
5.3 Overhauling the fuel feed pump in diesel engine 90

5.4 Remove and replace the fuel filter and bleed the system 92
5.5 Removing and refitting the F.I.P 94
5.6 Overhauling fuel injector PUMP (Inline) 97
5.7 Overhauling and testing the fuel injector 101

5.8 General maintenance of fuel injection pumps 103
Module 6: Engine Lubricating System
6.1 Changing the engine oil 104

6.2 Overhauling the oil pump, oil cooler, air cleaners and oil pressure relief valve 105
Module 7: Engine Cooling System

7.1 Checking and replacing the radiator hoses 109
7.2 Testing the leakage in cooling system 111
7.3 Overhauling of radiator and check the pressure cap 113
7.4 Testing the Thermostat valve 116

7.5 Practice on reverse flushing radiator 117
7.6 Overhauling the water pump 118
Module 8: Battery

8.1 Diagnosis of Battery Trouble in Vehicle 121
8.2 Check Battery Condition 123
8.3 Charge the battery 127

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