Page 380 - Mechanic Diesel - TT

MECHANIC DIESEL - CITS

4 Prepare a stable foundation that can support the weight of the pump and withstand vibration.
5 Follow the manufacturer’s recommendations for foundation dimensions and materials.
6 Pour concrete or place foundation base according to pump specifications.

7 Place the pump at the desired location on the foundation.
8 Use a level to ensure the pump is aligned horizontally.
9 Align the pump shaft with the drive mechanism (e.g., electric motor or engine).
10 Securely attach the pump to the foundation using bolts or fasteners.
11 Tighten the bolts evenly to prevent misalignment or deformation.
12 Connect the suction and discharge pipes to the pump using appropriate fittings and seals.
13 Prime the pump to remove any air from the system and create suction.
14 Fill the pump casing and suction line with liquid using a priming device or manual filling method.
15 Release trapped air from the system to assure proper operation.
16 Wire the pump motor according to manufacturer’s instructions.
17 Make sure proper grounding and electrical safety measures are in place.
18 Test the pump to check for leaks, unusual noises or vibrations.
19 Monitor pump performance, including flow rate and pressure, to ensure that it meets specifications.
20 Secure all connections and fittings.
21 Document the installation process and any adjustments made in the future.
22 Trained personnel on proper operating and maintenance procedures to extend pump lifetime and ensure safe
operation.
Safety Precautions

1 Before beginning any work, familiarize yourself with the safety guidelines provided in the pump manufacturer’s
installation instructions and manual.
2 Wear appropriate PPE such as safety glasses, gloves and steel-toed boots to protect against potential hazards
such as moving parts, chemicals or high-pressure fluids.
3 Make sure the installation area is clean, well-lit and properly ventilated. Remove any obstacles or tripping
hazards from the work area to prevent accidents.
4 Use proper lifting equipment such as cranes, hoists or forklifts when handling heavy components to avoid
injuries. Follow proper lifting technique and use assistance if necessary.
5 Make sure the foundation where the pump will be installed is strong, stable, and level to support the weight of
the pump and prevent vibration during operation.
6 Align the pump with the drive mechanism (e.g., electric motor, engine) according to manufacturer’s specifications
to ensure smooth operation and minimize wear.
7 Securely attach the pump to the foundation using appropriate bolts or fasteners. Make sure the pump is
securely fastened and does not move during operation.
8 If the pump is electrically powered, follow electrical safety procedures when connecting the wiring and motor.
Ensure proper grounding and insulation to prevent electrical hazards.
9 Use caution when handling fluids used to prime the pump. Avoid falls and clean up any spills immediately to
prevent slips and falls.
10 Before starting the pump, make sure all pressure relief valves and safety devices are installed and working
correctly to prevent accidents caused by overpressure.
11 Thoroughly test the pump installation in a controlled environment. Monitor for leaks, unusual noises, or
vibrations during testing. Keep spectators away from the testing area.

Follow these safety precautions, you can reduce the risk of accidents and ensure safe installation of the
reciprocating pump.

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CITS : Automotive - Mechanic Diesel - Lesson 129 - 131