Page 379 - Mechanic Diesel - TT

MECHANIC DIESEL - CITS

• Firefighting system.
• Wastewater treatment system.
Installation technique of Reciprocating Pump, Tools equipment required & procedure

Tools & Equipment
Open ended spanner, Ring spanner, Socket set, Feeler gauge, Allen key, Torque wrench, Rubber hammer, Snap
Ring pliers, Measuring Tape, Pipe Wrench, Sealant, etc.
Installation procedure of Reciprocating Pump on Engine
Installing a reciprocating pump on an engine involves several steps to ensure proper alignment.
1 Gather all necessary tools, equipment, and materials.
2 Make sure the engine is off and cool before starting work.
3 Review the pump and engine manual for specific installation instructions.
4 Securely install the engine on a stable base using appropriate bolts and fasteners.
5 Make sure the engine is level and securely mounted to prevent movement during operation.
6 Place the pump in a suitable location near the engine.
7 Align the pump shaft with the output shaft of the engine.
8 Use a coupling device or adapter as necessary to connect the pump shaft to the engine shaft.
9 Use an alignment tool such as a dial indicator or laser alignment device to ensure precise alignment between
the pump and engine shaft.
10 Adjust the position of the pump as necessary to achieve proper alignment.
11 Securely install the coupling device, making sure it is properly aligned with both the pump and engine shafts.
12 Tighten the coupling bolt evenly to ensure a secure connection without any disturbance.
13 Connect the suction and discharge pipes to the pump, ensuring tight seal and proper alignment.
14 Use proper fittings and gaskets to prevent leakage and maintain flow efficiency.
15 Prime the pump to remove air from the system and ensure proper suction.
16 Fill the pump casing and suction line with liquid using a priming device or manual filling method.
17 Remove trapped air from the system to ensure smooth operation.
18 If the engine has an electric starter or controls, wire them according to the manufacturer’s instructions.
19 Ensure that proper grounding and electrical safety measures are followed.
20 Test the pump-engine system to check for leaks, unusual noises or vibrations.
21 Monitor pump performance, including flow rate and pressure, to ensure it meets specifications.
22 Make any necessary adjustments to optimize performance and resolve any issues identified during testing.
23 Secure all connections, fittings and fasteners.
24 Install any additional safety devices or accessories required for operation.
25 Document the installation process and any adjustments made for future reference.
26 Establish a regular maintenance schedule for the pump-engine system, including inspection, lubrication and
component replacement.
27 Trained personnel on proper operating and maintenance procedures to ensure safe and efficient operations.
By following these steps, you can successfully install a reciprocating pump on the engine, creating a reliable and
efficient pumping system.
Installation procedure of Reciprocating Pump on Floor / Foundation
1 Gather all necessary tools, equipment and materials.
2 Make sure the installation area is clean, dry and well ventilated.
3 Review the pump’s installation manual for specific instructions.

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CITS : Automotive - Mechanic Diesel - Lesson 129 - 131