Page 93 - Electronic Mechanic - TP - Volume - 2

ELECTRONICS MECHANIC - CITS

EXERCISE 139: Demonstrate SMD rework station and

BGA IC Reballing and Installing

Objectives

At the end of this exercise you shall be able to
• to demonstrate SMD rework station
• to demonstrate BGA IC Reballing and Installing.

Requirements

Tools/Materials
• Soldering Kit - 1 Set. • Hand tools - 1 Set.
• Wire cutter - 1 No. • Soldering kit - 1 Set.
• End nippers - 1 No. • Wire - as reqd.
• Spare wire leads - 1 No. • Cleaning supplies
• Small drill (either a dremel or • Pump or solder Wick
a hand drill) - 1 No.

Procedure

Theory
An SMD Rework Station is a tool used for performing intricate reworks and repairs of broken or off - kilter
electronic components. It makes surface-mount soldering more manageable and faster. Here are some key
features and accessories:
Key Features:
Hot Air Generation: The station can generate hot air temperatures needed to melt metal for reworks1.
Air Flow Grade: A dial on the main hardware adjusts the rate of hot air flowing from the hand tool1.
Temperature Control: Allows operators to adjust the temperature from the lowest to the highest range1.
Hot Air Wand: A handheld tool used to apply heat to metal solder1.

Wand Holder: A place to keep the wand when it’s not in use1.
Essential Accessories:
Nozzle Tips: Compatible with the station’s brand model1.
Solder: Used for repairing metal1.

Tip Cleaner: For constant tip maintenance1.
Flux: A liquid solution used for cleaning oxides and impurities from metal surfaces1.
SMD Tweezers: Help operators pick up small components without touching them1.
ESD Table Mat & Wrist Strap: Protect components from harmful static discharge1.
These stations are available from various manufacturers and suppliers, with prices varying based on features
and brand3.
Model of SMD work station

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