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MECHANIC DIESEL - CITS



                                       MODULE 13: Trouble Shooting of HMV


           EXERCISE 13.1: Check the performance of running engine

                                       by observing the dash board meters/
                                       warning lights


            Objectives

           At the end of this exercise you shall be able to
           •  prepare the engine for starting
           •  start the engine
           •  observe the dashboard meters and warning lights
           •  replace the instruments and gauges
           •  stop the engine.

           Requirements

           Tools/Instruments                                   Materials
           •  Trainee’s toolkit                - 1 No.         •  Tray                            - as reqd.
           •  Lead acid battery12V with cables   - 1 No.       •  Cotton cloth                    - as reqd.
           Equipments/machines                                 •  Kerosene                        - as reqd.
                                                               •  Diesel                          - as reqd.
           •  Running condition of Diesel HMV   - 1 No.        •  Soap Oil                        - as reqd.
                                                               •  Engine Oil 20W 40               - as reqd.
                                                               •  Coolant                         - as reqd.

            PROCEDURE

           TASK1: Prepare the engine for starting
           •  Check the water level in the radiator and top-up if needed.
           •  Check the engine oil level and top-up if needed.
           •  Check the electrolyte in the battery and top up with distilled water.
           •  Insert the key in the mains switch and turn the key to the ‘ON’ position.
           •  Check whether glow plug is ON for 10-15 seconds and goes off.

              Note down the warning lights in dashboard.

           •  Battery lights glows in red (i.e. battery discharging) (Fig1A)
           •  Malfunction Indication lamp glows
           •  Engine oil light glows in red(i.e.oil is low(or)nil)(Fig 1B)
           •  Parking brake light glows in red(i.e parking brake is applied) (Fig 1C)
           •  Seat belt light glows in red (i.e. driver not wear the seat belt) (Fig 1D)

           •  Release the parking brake (now light not shown red)

           TASK 2: Start the engine (Fig 1)
           •  Press the starter push button Fig 1 or turn the ignition key further to start the engine.

           •  Wear the seat belt properly(now light not shown red)
           •  Shift the gear to neutral position.
           •  Observe the fuel gauge reading it shows empty to full.


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