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WORKSHOP CALCULATION & SCIENCE  - CITS



           Comparison of the Properties of Cast Iron, Mild Steel and steel

               Property              Cast Iron                   Mild Steel                   Steel

                                                         Carbon contents  from  0.1  Carbon contents from 0.5 to
             Composition    Carbon contents from 2 to 4.5%
                                                         to 0.25%                  1.7%
                                                         -    Moderate compressive
                            - High compressive strength     strength               -  High compressive strength
               Strength     - Poor tensile strength      -  Moderate tensile       -  High tensile strength
                                                            strength
                            - Poor shearing strength                               -  High shearing strength
                                                         -  High shearing strength


              Malleability  Poor                         High                      High

                Ductility   Poor                         High                      High

                            Moderately hard and can
                            be hardened by heating to
               Hardness                                  Mild                      Hard
                            hardening  temperature and
                            quenching
                                                                                   Toughness varies with carbon
              Toughness     Possesses poor toughness     Very tough
                                                                                   content
              Brittleness   Brittle                      Malleable                 Malleable
              Forgeability  Cannot be forged             Can be forged             Can be forged

              Weldability   Cannot be welded with difficulty Can be welded very easily  Can be welded

                Casting     Can be easily cast           Can be cast but not easily  Can be cast
               Elasticity      Poor                         High                      High

               S.No                      Ferrous metals                           Non Ferrous metals
                 1                     Iron content is more                      Iron content is missing

                 2                   The melting point is high                   The melting point is low.
                 3               This is of brown and black colour              This is of different colours
                 4                      This catches rust                        This doesn’t catch rust.
                 5                   This can be magnetised                    This cannot be magnetised
                 6                   This is brittle in cold state           This becomes brittle in hot state

           Difference between cast Iron and steel

               S.No                         Cast Iron                                    Steel
                 1                    Carbon content is high                      Carbon content is less
                 2                    Carbon is in free state                       Carbon is mixed
                 3                                Melting point is low             Melting point is high
                 4                   It cannot be magnetised                      It can be magnetised

                 5             Because it is brittle, it cannot be forged           In can be forged
                 6                     It rusts with difficulty                      It rusts quickly
                 7                                 It cannot be welded              It can be welded




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                                           CITS : WCS - Electrical - Exercise 11
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