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WORKSHOP CALCULATION & SCIENCE  - CITS



           EXERCISE 17 : Simple Machines


           Heat & Temperature
           Introduction

           -  Simple machines are basic mechanical devices that facilitate the performance of work by amplifying, redirecting,
              or transmitting force.
           -   They are fundamental building blocks in the design of more complex machines and systems.

           Load (or) Weight
           The force overcome by the effort is called load or weight (W).
           Effort (or) power
           The force applied to lift the load is called effort or power (P)
           Fulcurm

           It is a fixed point in the machine around which the machine rotates (F).
           Concept of Mechanical Advantage (MA)
           -   Mechanical Advantage is the ratio of the output force (load) to the input force (effort) applied to a machine.
           -   It quantifies the amplification of force achieved by using a machine. A higher MA means the machine can lift or
              move a heavier load with less effort.
           -   Mathematically,

                                                                Load                            = 15000 =  8
                                      MA =
                                           Effort                                                       2π ∗ 300
           Velocity Ratio (VR)
                                      Distance   moved   by  effort                                   8∗ 7
                                                                                               15000 ∗
                                V.R. =
           -   Velocity Ratio is the ratio of the distance moved by the effort to the distance moved by the load in a machine. 8
                                                                                              =

                                      Distance
                                                       load

                                                     by
                                              moved
                                                                                               2∗

                                                                                                  22∗
                                              Load
                                                                                                      3008
                                         MA =
           -   It quantifies how the speed of the load compares to the speed of the effort.       = 15000 =  2π ∗ 300
                                              Effort
                                           Output  work
           -   Mathematically,   Efficiency =         × 100%                                  Distance   moved   by  load
                                           Iutput  work                                     =

                                                               Distance   moved   by  effort  Distance   moved   by  load
                                                                                                   15000 ∗
                                                                                                            7
                                                                                                          8∗
                                   V.R. =
                                                    work
                                         Distance   moved   by  load                             =  2∗ 22∗ 3008
                                             Output
                                  Efficiency =                                                         D
                                                                                                =
           Output and Input                  Iutput  work                                        πD  =
                                              Output  work                                        πd   d
                                                           100%
                                                          ×
                                   Efficiency =
                                                                                                 Distance
                                                                                                         moved

           The product of load and distance moved by load is known as output. Whereas the product of effort and distance    by  load
                                               Iutput
                                                     work
                                                                                               =
           moved by effort is known as input                                                      D Distance   moved   by  load
                                 Load× Distance   moved   by  load
                               =
           Output =Load X Distance moved by load moved DistanceEffort ×    Outpu    workt by  effort  d
                                      Efficiency =                                           1     1    2  D
                                                                                                     − πd
                                                                                                           8

           Input = Effort X Distance moved by effort  Iutput  work                          =   of  πd   πD  =  d
                                           Load
                                                                                                   =
                                                                                                          
                                                                                                  15000 =
                                                                                             2=
                                      MA =
                                                                                                     πd
                                           Effort
           Efficiency           Load  ×  Distance   moved   by  load                  8        1   1   2π ∗ 300
                               =
                                                                                                         
                                                                                                        2
                   MA =  Load   Effort  Distance   moved   by  effort     = 15000 =          =  π d  − d  
                                                                                                    D
                                                                                               2
                                                                                   2π ∗
                                                                                       300


                                                            load
           -   Efficiency is a measure of how well a machine converts input work or energy into useful output work.  
                                           Distance

                                                         by
                                                   moved
                                    Load×
                      Effort
                                   =
                                                                                                     d

                                                    by
                                                       effort

                                      Distance


                                              moved
                                                   moved
                                                                                                

                                                            effort
                                           Distance
                                    Effort ×
                                                         by

                                                                                                  1

           -   It’s expressed as the ratio of output work to input work, multiplied by 100% to give in a percentage.ddπ 15000  2   7∗  2 
                                                                                                   − 8∗
                                                           1
                                V.R. =
                                                                                                 1
                                                                                                    
                                                                                              =
                              =
                                          Advantage =
                                Mechanical
                                                                                                
                                                                                                        1
                                      Distance


                                                     by
                                                       load
                                              moved
                                                                                                  of
                                                                                                         − πd
                                                                                                     πd
                                                             Ratio
                                                      Velocity
                 Distance
                         moved

                                  effort
             -   Mathematically,     by    Load  Distance   moved   by  load    15000 ∗ 8∗ 7  = = 2∗ 22∗ 3008   
                                                                                                 2
                                                                                                    
                                                                                                   2
           V.R. =
                                                                                                  1

                          moved

                                by
                  Distance
                                  = load
                                                                                                         moved

                                                                                                 Distance 1
                                                  work
                                           Output
                                                                × Distance   moved   100%  =  2∗ 22∗   = 3008  Ratio = =  2 π  d    − d 2 b      loady      by  Load
                                                                                   Velocity
                                                            effort
                                                         by
                                Efficiency
                                    Effort =
                                                      ×
                                                                                                      moved
                                                                                              Distance
                                             Load
                                                                                                         moved
                                                                                                                  Load

                                                                                                               by
                                                                                                 Distance
                                                 work
                                           Iutput
             Efficiency =  Output  work  × 100% MA = Effort                                 =  Distance   moved   by  load

                                                                                                         2 
                                                                                                    
                                                                                                      1

                                                                         Distance
                                                               1
                                                                                                   πD
                             work
                       Iutput
           Relations between Mechanical Advantage, Velocity Ratio, and Efficiency:      moved     by  load   =  =  π  d −  d  
                                             Advantage =
                                                                       =
                                   Mechanical
                                  =
                                                    work

                                             Output
                                                                                 moved
                                                                                        by
                                                                                          load
                                                                Ratio
                                                         Velocity
                                                                         Distance
                                            1200
                                                                                                   1
                                                                                                      d 2
                                                                                                  d
                                  Efficiency =  Iutput  work                                     = π πD  - D 2   
                                          =
                                                                                                  
                                                                                                     =
                         Output  work       300                                              Ratio = πd Distance   moved   by  Load
                                                                                                       d
              Efficiency =

           Efficiency   =                        Load                             D  = Velocity     1  2 
                         Iutput  work        MA =                            πD  =              π  d  - Distance   moved   by  Load
                                                                                                      d 
                                                                           =
                                                                                                        
                                                Effort
                                 Load× Distance   moved   by  load           πd   d        = πD/  D = d  2 πD
                                  Mechanical
                                             Advantage

                               =
                                             Ratio
                                      Velocity
                                               1200

                                 by
                                                                                                      2 d
                                    load

            Load×  Distance   moved Effort × Distance   moved   by  effort   D                 1    π 1   1  -2 d 2   
                                              =
                                                                                            =
           =                                                                 d              = πD of ∗  πd  − πd    
                                                                                                     
            Effort × Distance   moved   by  effort  300    165                               2    π.  1 - d 2  
                                                                                                   d
                                          4
                                                                                                          

                                Load  ×  Distance   moved   by  load     1 of   πd 1 − πd 2      1 π  1 − d 1  - d 
                                                                                                    
                                                                                                           
                                                                                                          2
                                        =
                               =
                                                                       =
                                                                                                    π
                                                                                                      d 2
                                                                                                  d
                                                                                             =
                                                                                                     

                                                      by
                                               moved
                                Effort
                                       Distance
                                                        effort
            Load   Distance   moved   by  load  5     Advantage          2                  = 2   πD/   2D     
                                                                                                =
                                      Mechanical
          =      ×                       Load                             1   1   2              1  2 2
                                                                                                     d 2 
            Effort  Distance   moved   by  effort  Ratio   1             =  2 π d  − d        π  d − - d 
                                                                                                  d 1
                                    MA = Velocity

                                                                             
                                          Advantage =
                              = Mechanical Effort     Velocity  Ratio                        =      ∗    2
                                                                                               = πD
                                                                                  2 
                                                                                                   2
                                                                                                        1
                                                                              1
                                                                                                 =
                                       1     4                             π  d − d             D  = dπ. 15  - d 2  
          = Mechanical Advantage =          =                                                  Distanc 6  moved e   by    Load
                                                                                                   d
                                              75
                                 Velocity  Ratio 5                       =       = Velocity  Ratio =
                                            =

                                          MA =  Load                          2                 Load =  2D   moved   by  Load
                                                                                                 Distance
                                              25
                                                                                                        150
                                                                                               =
                                             Load             =  Velocity  Ratio =  Distance   moved   by  Load  d = 1 - d 2
                                             Effort
                                                                                                Effect
                     MA =  Load        MA =  Effort                         Distance   moved   by     Load  πD  x
                                               3
                                                                                               =
                                              =
                         Effort             1200 4                             πD               =  75   D 21 = d-  = =  15
                                                                                                          15
                                                                                                     15 
                                                                                                  
                                                                                                  d
                                                                                                π
                                                                                                   ×
                                          =
                                                                                                  
                       1200                 300   75                      =  π  1 - d 2       100 d  15 d- 6 d   8 6
                                                =
                                                                             d
                                                                                                  
                                                                                                       2 
                                                                                                    1
                      =
                                                 25
                        300    =  Velocity  Ratio =  Distance   moved   by  effort       = πD/  π   Load   = 150
                                                                                                  = 
                                                                                                    8
                                                     moved
                                            Distance

                                                                                   2 
                                  Mechanical  Advantage      by  Load       π  d 1 - d           Effect  x
                                                                                                    2
                                                   3
                                      Velocity    2π =                =  πD/                    150  = 15  15
                                             Ratio
                                                 l
                                                                                                    75
                                                                                                        15

              Mechanical  Advantage          =  p  4                            2            = πD ∗ = x  2 × 8  =
                                                                                                    
                 Velocity  Ratio          4                                      2                π. 100 1 - d 6 2    8
                                                                                                    d
                                                                                                        15 
                                        =
                                                                                                    
                                  =  Velocity  5  Distance   moved   by  effort = πD ∗              150x8
                                         Ratio =
                                                                               d
                     4        = Velocity  Ratio =  Distance   moved   by  effort  =  2ππ  π.  1 - d 2      =  2D 8  8
                                                        moved

                                                              by
                                                                 Load
                                                Distance

                    =                        Distance   moved   by  Load  1  2       
                                                                                                      2
                     5                MA =  Load    2π l             p − p     2D                 d 1 -  150  = 15
                                                                                                     d
                     Load                Effort  =  p                       =  d 1 - d 2           D  x 15  8
                MA =                                                                             =   =
                     Effort          = F × /    75    of   screw                                   d    150x8
                                             Pitch
                                                                                                       6
                                                                              D
                                            =
                                  =  Velocity  Circumferetanc  e    m screw by  oved  effort  =  2ππ =  =  15    Load  150
                                     2
                                                Dis
                                                       of
                                                   nce
                                         Ratio = 25
                                                                                                         8
                         75                     Distance   moved   by  Load  p − p 2  d  6     = Effect  =  x
                                                                         1
                        =
                          25                   3                            Load  =  150
                                                                          =
                                              =
                                                                                                75
                           3                   4 Pitch   of   screw         Effect   x          = 100 × 15  =  15
                                                                                                          8
                                                                                                      6
                         =            = F × /
                                                                            75
                                         2
                                                            screw


                                                      nce
                           4   =  Velocity  Ratio =  Distance   moved of by  effort    = 100 × 15  = 15   15
                                             Circumfere

                                                                                     8
                                                                                 6
                                             Distance
          =  Velocity  Ratio = Distance   moved   by  effort    moved   by  Load   15             150 8  15
                                               2π
                        Distance   moved   by  Load =  l                        8                  x  =  8
                          2π l                 p                              150  = 15
                         =                                                    x    8
                           p                                                                        150x8
                              = Velocity  Ratio =  Distance   moved   by  effort  =  2ππ              8

                                             Distance
                                                                      1
          =  Velocity  Ratio =  Distance   moved   by  effort  =  2ππ moved   by  Load  p − p 2   150x8
                                                                                  8
                        Distance   moved   by  Load  p − p 2
                                                 1
                                             Pitch   of   screw
                                   = F × /
                                     2
                = F × /  Pitch   of   screw  Circumfere nce   of   screw
                 2   Circumfere nce   of   screw
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