Page 49 - CITS - Fitter - Trade Theory
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FITTER - CITS


           Calculations of spindle speed rpm, examples
           At what should a 20mm dia. Drill be run cutting, steel at 25 m./min. Surface speed? Sol: cutting speed 25 =
           πdn/1000
           N = 25×1000/π20
           N = 398 rpm
           Definition of feed

           Feed is the distance (X) a drill advances into the work in one complete rotation.
           Feed is expressed in hundredths of a millimeter.
           Feed rate: The overall rate at which the cutting tool moves along or into the workpiece. It is a combination of both
           axial and radial feeds.
           The rate of feed is dependent up on a number of factors.
           •  The finish required

           •  Type of drill (drill material)
           •  Material to be drilled

           Factors like rigidity of the machine, holding of the workpiece and the drill, will also have to be considered while
           determining the feed rate. If these are not to the required standard, the feed rate will have to be decreased.

           It is not possible to suggest a particular feed rate taking all the factors into account.

              Drill diameter (mm) H.S.S                       Rate of feed (mm/rev)
                  1.0-2.5                                     0.040-0.060

                  2.6-4.5                                     0.050-0.100
                  4.6-6.0                                     0.075-0.150
                  6.1-9.0                                     0.100 -0.200
                  9.1 - 12.0                                  0.150-0.250

                  12.1 - 15.0                                 0.200 -0.300
                  15.1-18.0                                   0.230-0.330
                  18.1-21.0                                   0.260-0.360
                  21.1 - 25.0                                 0.280 -0.380


           Definition of depth of cut
           Axial Feed (or Depth of Cut): This refers to the distance the cutting tool penetrates into the work piece along its
           axial direction.
           It influences the depth of the cut and, in turning or milling operations, is often associated with the term “depth of
           cut.”
           Depth of cut
           The drill diameter is 40mm and find the depth of for the job? Sol. Depth of cut = dia.of hole /2 40/2=20mm















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                                             CITS : CG & M - Fitter - Lesson 5
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