Page 147 - CITS - Dress Making - TT - 2024
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DRESS MAKING - CITS



           All the process sequence of the garments sewing department are discussed below:

             Sl No     Process                                        Job

              1       Product analysis             In which way, a product has to sew, it’s decided here.
              2       Set up a target for          Have to set a target for production based on the shipping
                      production                   schedule.

              3       Set up machine layout        Have to prepare a machine setup layout based on daily
                      based on target              target quantity.
              4       Set up operator layout       Prepare operator layout set up based on machine quantity.
                      based on target
              5       QC check of the product      Each garment must have to fulfill its right quality. So,
                                                   product checking must be needed by QC.
              6       Line balancing               Line balancing is a tool used for production line to capacitate
                                                   the flow line of production.

              7       Line setup                   Line setup must be needed to achieve healthy production.
              8       Distribution of all the      All the processes of sewing must be distributed to the right
                      processes                    person to avoid the damage of garments.

              9       Cutting parts received       A section, which received the cutting parts from the
                      section                      cutting department.
              10      Cutting parts distribution   All the cutting parts should be distributed to the operator and
                      to the operator and helper    helper after receiving those from the cutting department.
              11      Complete parts making        By joining all the parts, a complete garment has to make
                      individually                 here individually.

              12      Online QC check              During the running of garments sewing, an online QC check
                                                   must be needed to make fault free garments.
              13      Online quality audit         An online quality audit must be needed here to show the
                                                   buyer actual fault free product making process.
              14      Counting output and          Comparing with the target quantity, all the output garments
                      checking with the target     should be counted here to make sure achieving the target quantity.
              15      Final quality check          In this section, all the output garments are checked finally
                      (for each Garment)           by maintaining one by one method to provide fault free clothing
                                                   into the finishing department.

           3  Functions of the sewing department
              •  Collect input material from the cutting section and feed it to the sewing line.

              •  Sew the process of the full garment by process as per line layout and operation bulletin.
              •  Ensure correct sewing thread, label, and shade during process work.
              •  Responsible for all sewing operations in a garment.
              •  Fill up daily production targets as per planning and report.

              •  Responsible for completing all sewing processes and sending to next process washing/ finishing.
              •  100% quality inspection before moving from this department.
              •  Operator by operator efficiency increases and overall productivity improvement.
              •  Follow up on every individual sewing process maintaining good quality.
              •  Handover sewing output garments to the next section.
              •  Taking care overall sewing department and being responsible for this department.



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                                     CITS : Apparel - Dress Making  - Lesson 13 - 21 (3)
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