Page 239 - CITS - Fashion Design Technology - Trade Theory

FASHION DESIGN & TECHNOLOGY - CITS

Fig 7

Production methods
Quality control in the garment industry involves rigorous inspection of raw materials, monitoring production
processes, and assessing finished products. Methods include visual inspections, measurements, and testing
for durability and compliance with standards. Implementing effective quality management systems, like ISO
9001, helps ensure consistency.Production methods in the garment industry vary but commonly include pattern
making, cutting, sewing, and finishing. Automation, such as computerized cutting machines, is increasingly used
for efficiency. Lean manufacturing principles, like 5S methodology, are applied to streamline processes, reduce
waste, and enhance overall productivity. Regular training and communication within the production team are vital
for maintaining high-quality standards.
Methods of Quality Control:
Piece goods quality control: On receipt of fabrics in the ware house, at least 10% are inspection as per “4 Points”
system/10 Points system/2.5 Point system/6.0 Point system. The most commonly used 4 Points system as per
below –
Penalty points for various defects:
• 3 Inches or less is equal to 1 Point
• Over 3, under 6 Inches is equal to 2 Point
• Over 6, under 9 Inches is equal to 3 Point
• Over 9 Inches is equal to 4 Point

• A maximum of 4 points are changed in one linear yard.
Quality control in Cutting section:
In cutting section quality is ensured in two stages.
a Spreading quality control: Following the point are checked during
• spreading
• Table marking.
• Ends positioning
• Tension

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CITS : Apparel - Fashion Design & Technology - Lesson 34 - 39