Page 318 - Mechanic Diesel - TT

MECHANIC DIESEL - CITS

Inspection:

• Check each component for wear, corrosion or damage.
• Measure critical dimensions to ensure they meet specifications.
• Check gaskets and seals for wear and replace if necessary.
• Check for proper alignment and clearance.
• Clean all components thoroughly.

Assembly:
• Following the manufacturer’s guidelines, begin reassembling the internal components in the reverse order of
disassembly.

• Lubricate components as required by the manufacturer.
• Tighten the fasteners to the specified manufacturer’s torque value.
• Make sure that seals and gaskets are installed properly and are in good condition.
• Reconnect piping system and pipe.
• Fill the pump with the correct fluid as recommended by the manufacturer.

• Check the pump for leaks, vibration and abnormal noises for proper operation.
Test:
• Before operating the pump, perform a thorough test to ensure proper operation.
• Check for abnormal vibration, abnormal noise and leakage.
• Monitor the performance of the pump to ensure that it meets the required specifications.

Precaution
Safety: Wear personal protective equipment (PPE), such as gloves, protective clothing, to avoid injury.
Shutdown: Before beginning work ensure the pump is completely shut down and disconnected from any power
source.
Tools: Use tools recommended by the manufacturer to avoid damage to parts or accidents.
Cleaning: Clean the pump and surrounding area of contaminants during the inspection and assembly process.
Always follow safety precautions and consult your vehicle’s service manual for detailed instructions specific to
your make and model. If you’re unsure or uncomfortable with any step of the process, it’s best to consult a
professional mechanic.

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CITS : Automotive - Mechanic Diesel - Lesson 94 & 95