Page 261 - CITS - Welder - Trade Practical
P. 261

WELDER - CITS



           EXERCISE 63: Assess the Square butt joint on MS in

                                    down hand position by GTAW.



           Objectives

           At the end of this exercise you shall be able to
           •  select and set electrode size, filler rod, current, gas flow rate and polarity
           •  weld the joint using proper manipulation and angles for the torch and filler rod
           •  weld the joint without, weld defects.



























           Job Sequence

           •  Cut the plate by using hacksaw cutting as per drawing
           •  Set the sheets and tack weld in the form of a “Square butt” joint on the welding in flat position

           •  Fill the crater
           •  Manipulate the torch and filler rod in the correct position with respect job
           •  Stop the weld at the left-hand edge of the joint after filling up in the crater at the end of the weld
           •  The angular distortion between the vertical and horizontal sheets of the Tee joint is automatically controlled
           •   The current set is 10 to 15 ampere

           •  At the end of the welding perform the carter filler treatment by repeating the torch switch   ON-OFF
           •  Cut the arc and hold at the finishing point unit molten metal solidifies
           •  Visual inspection: slight convexity ,uniform width ,uniform ripples And free from under cut at the toes of the
              weld indicate a smooth
              Note : Wear protective clothing.
















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