Page 57 - CITS - Welder - Trade Practical
P. 57

WELDER - CITS



           EXERCISE 8:  Fillet lap joint on MS plate 10mm thick in
                                    horizontal position (SMAW)


            Objectives

           At the end of this exercise you shall be able to
           •   select electrode, current, polarity and arc length
           •   use distortion control and arc blow control methods
           •   weld the lap joint with a short arc and uniform travel speed
           •   inspect the weldments for external defects.












































            Job Sequence

           •   Prepare and clean the plates as per given dimensions.
           •   Set the Lap joint as per drawing and tack weld.
           •   Fix the joint in horizontal position.

           •   If DC machine is used, connect the electrode to the negative and use short arc to control arc blow.
           •   To avoid distortion due to contraction preset the plates such a way that the angle of the tack welded joint is
              decreased to 87° on the Back side.

           •   Deposit the root run without weaving.
           •   Hold the electrode at the centre of the joint and start
           •   From leftward and use proper technique to avoid





                                                           40
   52   53   54   55   56   57   58   59   60   61   62